Smart Manufacturing Solutions with Onerugged

Smart manufacturing is no longer just a buzzword – it is the future of industrial transformation. With the rise of IoT, artificial intelligence, cloud computing, and big data, manufacturing enterprises are under increasing pressure to modernize operations, improve efficiency, and reduce costs. At the heart of this transformation is the need for rugged and reliable devices that can withstand demanding environments while enabling real-time data collection and decision-making.

Onerugged, a global leader in rugged tablets and rugged computers, is committed to being your trusted partner in this journey. By offering a wide range of rugged handhelds, tablets, and vehicle-mounted PCs, Onerugged helps manufacturers optimize workflows across warehouses, workshops, and supply chains. Let’s explore how our smart manufacturing solutions deliver value in real-world scenarios.

What Is Smart Manufacturing?

Smart manufacturing is an advanced production model that integrates design, production, management, and services through next-generation information technologies. The goal is to achieve real-time perception of data, intelligent optimization of processes, autonomous decision-making, and precise execution at every stage of production.

Onerugged’s smart manufacturing solutions focus on three main areas: workshops, factories, and supply chains. With rugged mobile computers and fixed industrial PCs, enhanced by IoT and AI technologies, we empower industries such as semiconductors, electronics, automotive, food and beverage, and textiles to achieve seamless digital transformation.

Five Core Areas of Smart Manufacturing Solutions

Onerugged delivers a complete ecosystem of solutions covering:

1. Inventory and warehouse management

2. Workshop automation and digitalization

3. Quality inspection and product traceability

4. Predictive equipment maintenance

5. Safety and environmental monitoring

For this first part of our series, we will focus on inventory and warehouse management—the backbone of manufacturing logistics.

1. Smarter Picking and Shelving

Manual picking processes are prone to errors, leading to costly inefficiencies. The Onerugged H60T rugged handheld terminal addresses these challenges by enabling barcode scanning with a professional 2D engine. Equipped with GPS for route optimization and dual 5G SIM plus Wi-Fi for stable connectivity, it ensures that every item is placed correctly and efficiently. With a removable battery for continuous operation, the H60T reduces labor costs, shortens turnover cycles, and ensures complete data accuracy.

2. Forklift Transport Automation

Forklifts are essential in warehouses but often face challenges such as unsafe operations, miscommunication, and delays. By installing the Onerugged V10J vehicle-mounted PC in forklift cabs, operators can connect directly to WMS or ERP systems. This enables digital command reception, location queries, and cargo handling in real time. With Intel N5100 processing power, built-in barcode scanning, LiDAR sensors, cameras, and assisted driving systems, the V10J boosts both safety and productivity, transforming traditional forklift operations into smart, connected workflows.

3. Cold Chain Warehousing

Cold chain logistics in industries like food processing and pharmaceuticals require devices that can function reliably in sub-zero environments. Standard electronics often fail under these conditions. The Onerugged H68T rugged handheld is engineered to operate at -20℃ without performance loss. Its 5800mAh battery lasts over 12 hours in extreme cold, while its IP68 rating provides waterproof protection. The screen works with gloves and wet hands, and its long-range scanning capability makes it ideal for cold storage warehouses. Real-time data transmission ensures seamless integration with warehouse management systems.

4. Inventory and Warehouse Management

Manual stocktaking is time-consuming, error-prone, and disruptive to operations. To overcome these limitations, Onerugged provides the I61J rugged handheld terminal equipped with advanced enterprise-class scanning capabilities. The integrated Honeywell N4680 scanner supports fast, first-time capture of virtually any 1D or 2D barcode—even if damaged, dirty, or poorly printed—making it ideal for retail, logistics, and industrial environments.

By leveraging the I61J, Onerugged solutions transform traditional stocktaking into a digital, streamlined, and highly accurate process, enhancing productivity and operational control across warehouses and retail environments.

Why Choose Onerugged?

Unlike consumer-grade devices, Onerugged products are purpose-built for industrial environments. They are rugged, durable, and designed to handle dust, water, vibrations, and extreme temperatures. More importantly, they are equipped with the latest connectivity and intelligent features to empower smart manufacturing.

From the warehouse floor to the production line, Onerugged ensures that every stage of your operations is optimized with real-time data, seamless connectivity, and reliable performance. By investing in Onerugged solutions, enterprises can reduce errors, increase safety, and achieve higher efficiency, paving the way toward sustainable growth.

Conclusion

Smart manufacturing is about more than just technology—it is about enabling businesses to operate smarter, safer, and faster. Onerugged’s rugged handhelds, tablets, and vehicle-mounted PCs provide the foundation for this transformation. Whether you’re looking to optimize warehouse operations, automate forklifts, manage cold chains, or streamline inventory, Onerugged has the right solution for you.

Ready to take your manufacturing operations to the next level? Explore our full range of Onerugged smart manufacturing solutions and discover how we can help you transform your business today.