Can Your Device Survive This? ONERugged’s Extreme IP Tests

Onerugged rugged devices are designed for real-world challenges—but not all rugged products are created equal. At ONERugged, every tablet, laptop, handheld terminal, and smartphone must withstand strict environmental tests before it ever reaches a customer’s hands. In this episode of our “Extreme Testing Ground” series, we take you inside the ONERugged lab to explore how our waterproof and dustproof validation process is done—and why IP-rated protection is a core part of our product DNA.

Why IP Ratings Matter for Rugged Devices

For professionals who work outdoors, on construction sites, around machinery, or in unpredictable weather, water and dust are two of the most common threats to mobile equipment.
The IP (Ingress Protection) rating is a globally recognized standard that measures how well a device can resist solids and liquids.

• The first digit indicates dust protection (0–6).

• The second digit evaluates water resistance (0–8).

Ratings such as IP65, IP67, and IP68 are widely used on rugged tablets, industrial handhelds, and field-ready smartphones. A rating of “6” means fully dust-tight protection, while “5,” “7,” and “8” represent ascending levels of water resistance—from spray protection to submersion.

Every ONERugged product is engineered to meet IP65 or higher, ensuring stable performance during rain, spills, sand exposure, and even short-term underwater immersion.

How ONERugged Tests Dustproof Performance

Full-Dust Exposure Testing (IP6X Certification)

To simulate desert-like or construction-site conditions, ONERugged devices undergo an extended dust chamber test based on the IEC 60529 standards.

Test Profile:

• Temperature: 15°C–35°C

• Humidity: 25%–75%

• Talcum powder concentration: 2 kg/m³

• Negative pressure ≤2 kPa

• Duration: 8 hours

During this process, rugged laptops, tablets, and handheld units operate continuously inside the chamber. After hours of exposure, the devices remain dust-free internally and fully functional—verifying their suitability for mining, logistics yards, and long-term outdoor operations.

How ONERugged Tests Waterproof Performance

Water Jet Resistance (IPX5 Spray Test)

To mimic heavy rain, splashes, and cleaning scenarios, ONERugged subjects its devices to 360° water jet spraying.

Test Profile:

• Nozzle diameter: 6.3 mm

• Water flow: 12.5 L/min

• Distance: 2.5–3 meters

• Duration: 3 minutes

After the spray test, ONERugged tablets and handhelds show no leakage, interface issues, or electrical failures, confirming their resilience in wet outdoor environments.

Deep Water Immersion (IPX8 Submersion Test)

For users working in marine operations, agriculture, emergency response, and extreme weather conditions, ONERugged verifies IP68 performance through immersion testing.

Test Profile:

• Water depth: 1.5 meters

• Duration: 30 minutes

Rugged smartphones and compact rugged handhelds are submerged and tested for touch response, camera function, and wireless performance after extraction. All units maintain full operability, proving their capability in unexpected submersion accidents.

The Technology Behind ONERugged’s IP65–IP68 Protection

Achieving high-level ingress protection requires engineering that goes beyond strong casing. ONERugged devices use multiple layers of defense:

1. Precision Physical Sealing

• Silicone or rubber gaskets at ports and seams

• Reinforced sealing rings around buttons and battery doors

• Tight structural tolerances to block particles

2. Embedded Waterproofing Materials

• Hydrophobic membranes for speakers and microphones

• Waterproof adhesives for internal seams

• Protective coatings around critical components

This combination ensures long-term durability, even after repeated drops, temperature cycles, or field usage.

Final Thoughts — Built to Keep Working Where Others Fail

From rugged tablets used on construction sites to handheld computers supporting field workers and outdoor professionals, every ONERugged device is engineered to perform in unpredictable environments. By achieving IP65 to IP68 certifications through real laboratory testing, ONERugged ensures users can rely on stable performance in rain, dust storms, splashes, or momentary immersion.

Whether you’re hiking, inspecting pipelines, navigating factory floors, or responding to emergencies—ONERugged products are built to stay operational when standard consumer devices stop.

FAQ

1. What types of ONERugged products have waterproof and dustproof ratings?

All ONERugged product categories—including rugged tablets, rugged laptops, rugged smartphones, and handheld computers—are certified to IP65 or higher, ensuring reliable protection across different field applications.

2. Can ONERugged devices handle heavy rain or outdoor washing?

Yes. With IPX5 water jet protection, ONERugged devices can withstand continuous water spray, making them suitable for rainy conditions or outdoor hard environments.

3. Are ONERugged devices safe to use in sandy or dusty locations?

Absolutely. ONERugged’s IP6X dustproof certification ensures particles like sand, soil, and cement dust cannot enter the device, maintaining stable long-term operation.

4. Is immersion protection covered under warranty?

If the device is certified to IP67/IP68 and used under standard testing conditions (such as shallow immersion), it remains eligible under warranty. Damage exceeding rating limits (deep water, long exposure) may not qualify.

5. How does ONERugged ensure long-lasting waterproof performance?

ONERugged applies multi-layer sealing, hydrophobic membranes, and reinforced internal adhesives to ensure that waterproofing remains effective even after drops, vibration, and temperature changes.